Thane Plant
Located in Thane, Maharashtra, INDIA, the area of the plant is approx. 26000 sq m. The plant houses some state-of-the-art machines like -
- Gleason batteries for Spiral and Hypoid gears including Gleason 116 CNC machines for Crown Wheel Pinions
- Gleason Coniflex machines for Straight Bevel Gear.
- Pfauter, Liebherr, Mitsubishi(CNC) and Cleveland Hobbing machines
- Hurth and Churchill Gear Shaving Machines
- Matrix & MCZ Spline Grinding Machines
- State of the art heat treatment facilities e.g. Continuous Gas Carburizing Furnace (CGCF) from Aichelin (Austria) & PLC controlled Sealed Quench Furnaces.
- CNC Bore and Cylindrical Grinding machines.
- Gleason CNC Lapping and Testing equipment for Crown Wheel Pinion pairing and testing
- 3-D Co-ordinate Measuring Machine, Computerized Maag Gear Tester, Shimadzu Micro hardness tester, Olympus 313UN microscope, Demm Noise Tester etc., which help in strict adherence to quality standards.
Dewas Plant
Located in Dewas, Madhya Pradesh, INDIA, the area of the plant is approx. 18,000 Sq m. The plant houses some technologically advanced machines/equipments like -
- A battery of Mitsubishi CNC Hobbing Machines and SIMCAT Red-ring CNC Shaving Machines.
- Fellows Shaping Machines.
- CNC Bore and Cylindrical Grinding Machines.
- Hoffler & Klingenberg Gear Testers for checking gears up to 600 mm dia.
- State of the art Heat Treatment facilities – PLC controlled Sealed Quench Furnaces.
The advanced technology available at this plant ensures that the transmission gears & shafts manufactured here are of the highest quality.
EEC is in the process of setting up a state-of-the-art Crown Wheel pinion manufacturing facility at the same location for which the equipments are being procured. This facility will be commissioned by the end of 2009.
Pithampur Plant
The plant is located in the Special Economic Zone (SEZ) of Pithampur in Madhya Pradesh, INDIA manufacturing diverse varieties of custom made gearboxes as per demands of worldwide Clientele.
The total area of the plant is approx. 38,000 sq mt and construction of about 2,100 Sq.mt. has been done in such a way that in future, the same can be expanded to cater to the growing demand in this sector.
Significant features of the plant are as follows:
- It has three assembly lines, one for Light Duty, second for Heavy Industrial Gear boxes and the third line for heavy Axles and Transmission assemblies.
- 100 % Dust Proof assembly line through Forced Draft Ventilation.
- Ergonomically designed assembly work stations with display of Assembly Operation sequence at each stage.
- Demag KBK Hoists & roller conveyors used for material handling.
- Legris make Aluminum pipe Compressed Air line with in built Refrigerated Air Dryer Compressor (Atlas copco make).
- Each assembly line is equipped with Leak Testing Machine (working on pressure drop principle) with pressure range of 0 to 2000 cc/sec and accuracy 0.1 % FSD.
- Painting Booth with Dry-Off Oven.
- Assembly line equipped with Millipore Kit to check cleanliness of components.
- Washing machines equipped with hot spray jet to wash Castings, Gear, & Shafts.
- Inventum induction heating machine for bearing heating.
- Fully equipped RQC area for incoming material inspection.
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